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Epocast_1638-A/B
Quick Set Syntactic
Epocast 1638-A/B is a low density epoxy syntactic compound designed for potting fasteners in honeycomb structures. It is easily extruded through 1/8? nozzle orifice, but is non flow after application. Epocast 1638-A/B sets quickly at room temperature and is antimony trioxide free.
SPECIFICATIONS
FAR 25.853 a
TECHNICAL DATA
Property _________________________1638-A ____1638-B _1638-A/B __Test Method
Color
____________________________Off White_ Amber __Off White _Visual
Density, g/cc
____________________0.65 ______1.00 ___0.70 ______ASTM-D-1622
Viscosity, cps @ 77°F
_________v__Paste _____400 ____Paste _____ASTM-D-2196
Gel time, 50 gms at 77°F, minutes --
________-- _____12-25 _____ASTM-D-2471
Shelf life at 77°F, unopened, months 6
______6 ______-- ________--
Extrudability, g/min @ RT 1/8? nozzle --
____-- _____88 ________--

MIX RATIO
To 100 parts by weight of Epocast 1638-A, add 13 parts by weight of Epocast 1638-B. Mix both components thoroughly for 2-3 minutes to ensure complete blending.

CURE SCHEDULE:
24 hours at room temperature. The cure may be accelerated with heat 5 hours at 120°F after room temperature gelation.

TYPICAL CURED PROPERTIES (Not for specification purposes)
Test
________________________________________________Result ____Test Method
Compressive strength/modulus @ 77°F, Ksi
_______________________ASTM-D-695
_After Cure 8 hours @ 75°F __________________________7.27/300 __--
__12 hours @ 75°F ___________________________________7.60/322 __--
__24 hours @ 75°F ___________________________________7.60/360 __--
1 hour @ 118°F (50°C)
_______________________________7.95/364 __--
3 hours @ 118°F (50°C)
______________________________8.10/386 __--
Tensile lap shear, chromic acid etched AL/AL, psi
___1.000 _____ASTM-D-1002
Weight change, 24 hours immersion at 77°F, %
___________________ASTM-D-543
_Mil-S-3136, Type III test fluid ____________________0.2 _______--
_Mil-M-5606 hydraulic fluid _________________________0.4 _______--
_Skydrol 500A _______________________________________0.6 _______--
_Distilled water ____________________________________1.0 _______--
Flammability, 60 second ignition, vertical
_____________________FAR-25.853a
_Self-extinguish time, seconds ______________________1 _________--
_Burn length, inches ________________________________3 _________--
_Drip self-extinguishing time, seconds ______________no drip ___--

 
 
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